The Deciding Factor:
After we wean bunnies from their mother (6 weeks), we allow them to reach 4-5 lbs (12 weeks) before making the decision to butcher or keep for breeding stock. To eliminate breeding full brothers and sisters, we only keep either bucks or does from a working doe. We don't always keep every buck or every doe from a litter. Only if they're awesome like doe #14 and buck #4 (who multiply like... rabbits?) do we keep all does. We seldom keep all bucks from a litter. If they aren't kept, they're butchered.
The Capture:
The hunt is simple... put bunny into crate from hutch. Its best to carry them like a mother cat carries her kittens, by grabbing a handful of skin on the back of their neck. Be careful of their kicking feet and sharp claws. My war wounds (scratches and one bite) just healed up.
Two bunnies ready to be butchered.
The Kill:
Once your are prepared to butcher... burnt peace offering, say prayer, deep breath, or whatever it takes for you to be mentally ready to kill such an awesome creature (I usually just jump right in), grab to fryer (terminology helps desensitize the act) in your non-dominate hand by grasping right in front of the hind legs. This is different than the description of carrying mentioned above (see picture below). In your dominate hand grab a heavy stick or metal pipe about 18 inches long. Give to fryer a good blow to the back of the head, right above the ears. This will instantly knock-out the fryer and allow you to hang it up by both feet and slit it's carotid arteries. The fryer will then bleed out and basically die in its sleep. In my opinion the most humane way to kill.
Here I am right before "The Kill." Notice the holding technique.
Here the fryer bleeds out. We catch the blood in a bucket.
Skinning 'em out:
Once you get them hung up and bleed out, it's time to skin 'em. We start with the hind legs and pull the skin down over their bodies like a shirt over their head. Once we cut the front feet off, the head comes next. We try to cut the head off at the same cut used to bleed them out.
Matt and I skinning fryers. Rope and a clothes line post is all you need to hang them.
Cutting the tail off.
Notice how the skin is in one piece. Just like a shirt over its head.
I'm pulling out the front feet to cut them off.
Here Matt cuts off the head. Notice how he holds the ears and pulls down.
This allows him to cut against something firm, not limp and dangerous.
Evisceration:
One you have the skin off, its time to eviscerate. If you have ever butchered a deer, the process is exactly the same... only scaled way down. Be careful not to get any urine or manure on the carcass. If you do just wash it off... no big deal to me, but for customers you need to keep them as clean as possible. We keep the liver to sell with the carcass. The only difficult task is removing the gall bladder. Its hard to get a hold of, but unlike a chicken, it won't bust easily. I tried to bust one and its rather strong. Make sure to go past the diaphragm and remove the heart and lungs.
Starting the cut into the cavity.
Use your fingers to protect the guts from puncture and cut up.
The inside of a healthy fryer can be a awesome sight.
Pinching the gall bladder off.
Don't worry about busting it... just grip and pull.
Clean Up and Cool Down:
Once we have eviscerated, we cut off their hind feet. wash the carcass with cool water, and then place them in a tank of cool water while we butcher the others. This allows for quick cooling and hydration. It also keeps the flies away from the meat. Once we are done butchering, we pack the carcass (with liver in body cavity) in plastic bags and freeze them.
Nice hind quarters after feet have been removed.
Makes you wanna slap your daddy!
Here Matt washes the fryer with clean water.
Cooling down in the tank. Notice the liver below the carcasses.
I hope this brings you closer to understanding Polyface's butchering process. It's really simple and only requires a sharp knife and some practice.
Thanks again to Rachel for all the photos.